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STS: General concepts of SCM

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  • Supply Chain Management

    Content

    Supply Chain Management (SCM) is the handing of flow of goods and material from point of origin to point of consumption, with the objective to ensure that the supplies are present for utilization without any interruption. It covers everything from procurement and sourcing of raw materials to delivery of final product to the consumer, along with the related logistics. It will also include the related information systems that enable monitoring and exchange of information.

    Effective SCM ensures the following:

    • Continuous availability of quality-assured medicines/ products at the right time and at all healthcare levels.
    • Minimizes wastage by preventing expiry of drugs at all levels, maintenance of adequate stock levels and accurate records.
    • Maximizes patient care by coordination in all departments and by minimizing human errors/ medication errors.
    • Economically viable by minimizing monetary loss (e.g., through pilferage) and optimizing cost via bulk purchasing or according to consumption needs.

    Robust supply chain management systems have two main components:

    1. Physical flow: Involved the movement and storage of supplies
    2. Information flow: Allows the various stakeholders to coordinate and control the flow of supplies

    Resources

    • NTEP Training Modules 1-4 for Programme Managers & Medical Officers, 2020.
    • NTEP Training Modules 5-9 for Programme Managers & Medical Officers, 2020.
    • Guidelines for Programmatic Management of Drug-resistant TB, 2021.

    Assessment

    Question​

    Answer 1​

    Answer 2​

    Answer 3​

    Answer 4​

    Correct answer​

    Correct explanation​

    Page id​

    Part of Pre-test​

    Part of Post-test​

    Which of the following statements are correct about supply chain management?

    It is useful to ensure a continuous supply of good quality medicines.

    It is an essential activity that must be undertaken by health programmes.

    It helps reduce the cost burden on the healthcare system.

    All of the above

    4

    Effective SCM is an essential activity that ensures a continuous supply of good quality medicines and cost optimization.

    ​

       

     

     

     

     

  • Principles of Supply Chain Management

    Content

    To ensure successful implementation, sustainability and quality services under the National TB Elimination Programme (NTEP), some guiding principles in Supply Chain Management (SCM) and drug logistics are to be ensured. These are showcased in the figure below.

     

    Figure: Principles of SCM under NTEP

     

    Important Points

    • Timely procurement, uninterrupted supply and maintenance of stock and in-time distribution of anti-TB drugs and other consumables are essential for quality services.
    • Monitoring of drug supply from the central to peripheral health institute level through web-based real-time software, Nikshay-Aushadhi, is crucial to avoid under-stocking (and delays in treatment initiation) and over-stocking (resulting in wastages).
    • Maintaining appropriate storage and stacking norms i.e., different batches of drugs with different dates of manufacture and expiry are stored separately so as to facilitate First-expiry-first-out (FEFO) principles, viz., drug batches with the most recent expiry are issued first.

     

    Under FEFO, the storekeeper at the drug store is responsible for:

    • Installing appropriate tools to periodically monitor controls over the expiry position of drugs.
    • Exercising prudence in the case of short-expiry drugs, wherein distribution is on a rational basis that considers the utilization pattern. This includes the following:
      • The storekeeper marks ‘Expiry Dates’ in Bold Letters 3” to 4” in size, on the drug cartons with a marker pen, for easy identification and control of drugs immediately on their arrival.
      • Routine monitoring of the stock position of all drugs.
      • Maintaining proper records.
      • Analyzing shelf-life analysis of drug stocks at all levels regularly.

     

     

    Resources

    • NTEP Training Modules 1-4 for Programme Managers & Medical Officers, 2020.
    • NTEP Training Modules 5-9 for Programme Managers & Medical Officers, 2020.
    • Guidelines for Programmatic Management of Drug-resistant TB, 2021.

    Assessment

     

    Question​

    Answer 1​

    Answer 2​

    Answer 3​

    Answer 4​

    Correct answer​

    Correct explanation​

    Page id​

    Part of Pre-test​

    Part of Post-test​

    What is FEFO?

    FEFO is the division that manages drug receipts under NTEP.

    FEFO is a supply chain principle that is used to forecast consumables that are required by the programme.

    FEFO means First-expiry-first-out and it is a principle to be followed when issuing drugs/ consumables.

    None of the above

    3

    FEFO means First-expiry-first-out and it is a principle to be followed when issuing drugs/ consumables.

    ​

       

     

     

  • Drug distribution flow

    Content

    Under the National TB Elimination Programme (NTEP), the anti-TB drugs are procured at the centre level by the Central TB Division (CTD), Ministry of Health and Family Welfare (MoHFW), and supplied to the central warehouses.

    From the central level warehouses, the drugs are supplied to different State Drug Stores (SDS) and further distributed to District Drug Stores (DDS) and sub-district level (TB Unit (TU) Store and Peripheral Health Institute (PHI)).

    This movement of drug flow is monitored in real-time through Ni-kshay Aushadhi.

     

    Figure: Flowchart Showing the Overview of Distribution of Drugs

    Abbr: CMSS: Central Medical Services Society; GDF: Global Drug Facility; CTD: Central TB Division; GMSD: Government Medical Store Depot; SDS: State Drug Store; DDS: District Drug Store; TU: TB Unit; PHC: Primary Health Centre; PHI: Peripheral Health Institute.

     

    Resources

    • Standard Operating Procedure Manual Procurement & Supply Chain Management, CTD, MoHFW, India, 2018.
    • Procurement, Supply Chain Management & Preventive Maintenance, Module 6, CTD, MoHFW, India.
  • Process flow for SCM

    Content

    Regular, accurate information on consumption, drug stock and supplies at the Peripheral Health Institute (PHI), Tuberculosis Units (TUs), districts and state levels are essential for timely drug stock indenting and distribution at all levels.

    The anti-TB drugs are mostly procured centrally, except for very few drugs, and supplied according to a stocking norm to various level stocking units, based on indenting.

    These indentings are further dependent on the certain levels of stocks predefined for each level.

    The overall idea is to ensure a working and a buffer stock at each level for ensuring uninterrupted drug delivery to the beneficiaries. 

     

    Drug Distribution Process

    Image
    914

    Figure: Drug Distribution Process

    Abbr: CTD: Central TB Division; GMSD: Government Medical Supplies Depot; CMSS: Central Medical Services Society; SDS: State Drug Store; DDS: District Drug Store; TU: TB Unit; PHC: Public Health Centre; PHI: Peripheral Health Institute.

     

    Indenting

    Indenting is a process in which the requisition for stocks is submitted by the sub-store to the parent store or to the supplier in order to initiate the process of drug supply from the parent store to the sub-store. 

    The stock management up to the TU level, including transfer to PHI, is handled by Ni-kshay Aushadhi software, while PHI to the patient is handled by Ni-kshay.

    Offline Indenting

    • The PHIs submit their drug request to the TU through offline indenting modes such as email, phone, etc.
    • On receipt of the offline indent, the respective TU releases drugs to the PHI through the TU login in Ni-kshay Aushadhi using "Dispatch without drug request”  under the Issue/ Dispatch module.​

    Online Indenting

    • Online indenting is the term used when the indent request is placed through the Ni-kshay Aushadhi software.
    • The supply of drugs from the central to the state level and further to districts and TUs is facilitated through online indenting.

     

    Resources

    • Standard Operating Procedure Manual Procurement & Supply Chain Management, CTD, MoHFW, India, 2018.
    • Procurement, Supply Chain Management & Preventive Maintenance, Module 6, CTD, MoHFW, India.

    Assessment

    Question​

    Answer 1​

    Answer 2​

    Answer 3​

    Answer 4​

    Correct answer​

    Correct explanation​

    Page id​

    Part of Pre-test​

    Part of Post-test​

    How is the online indenting process done?

    Through Phone

    Through e-mail

    Through Physical visit

    Through Ni-kshay Aushadhi

    4

    Online indenting is the term used when the indent request is placed through the Ni-kshay Aushadhi software.

    ​

    Yes

    Yes

     

     

  • Logistics

    Content

    'Logistics' is the process of planning and implementing the efficient transportation and storage of supplies (drugs, consumables and other related items) from the point of origin to the point of consumption through a systematic mechanism.

     

    Image
    Logistics

    Figure: Flowchart depicting overview of  logistics under National TB Elimination Programme (NTEP)

    Resources

    • Standard Operating Procedure Manual - Procurement & Supply Chain Management, CTD, MoHFW, India, 2018.
    • Procurement, Supply Chain Management & Preventive Maintenance, Module 6, CTD, MoHFW, India.

    Assessment

    Question     Answer 1     Answer 2     Answer 3     Answer 4     Correct answer     Correct explanation     Page id     Part of Pre-test     Part of Post-test    
    From where do the PHIs receive supplies? GMSD CMSS SDS TU    4 The PHIs receive the supplies from the TU.      Yes  Yes
  • Ni-kshay Aushadhi

    Content

    Ni-kshay Aushadhi is a web-based portal that deals with the management of stocks (anti-TB drugs, consumables and other commodities) across all the stocking points across the National TB Elimination Programme (NTEP), i.e., Government Medical Store Depot (GMSD), Central Medical Services Society (CMSS) warehouses, State Drug Stores (SDS), District Drug Stores (DDS), TB Units (TUs) including Peripheral Health Institutes (PHIs).

    Ni-kshay Aushadhi also helps in real-time management of stock position, providing expiry details of commodities, routine/ Additional Drug Request (ADR) Requirements, and patient-wise consumption of drugs at all levels.

    Table 1: Nikshay Aushadhi Stakeholders

    User Services

    Central TB Division (CTD)

    1. Quantification

    2. Purchase Order (PO) generation

    3. Quality control

    4. State warehouse Drug Transfer Advice (DTA)

    5. Monitoring of nation-wide stock & expiry

    CMSS warehouse

    1. Quantification

    2. Purchase request generation

    3. Advance shipment details

    4. Supplier delivery details

    5. Release Order (RO) to SDS

    6. Acknowledge desk

    7. Transfer of drugs to other warehouses

    GMSD

    1. Quantification

    2. Acknowledge desk

    3. Advance shipment details

    4. Transfer of drugs to other warehouses

    Supplier

    1. View Purchase Order (PO) and delivery schedule

    2. Enter dispatch details

    3. View receipt

    4. Demand vs issue

    SDS/ DDS/ Drug-resistant TB Centre (DR-TBC)/ TU

    1. Routine/ ADR & dispatch to sub-stores

    2. Acknowledge desk

    3. Transfer of drugs to other warehouses

    4. Issue voucher DTA

    5. Box preparation, box modification, unpacking and box completion

    6. Local purchase

    PHI

    1. Routine/ ADR 

    2. Acknowledge the receipt of drugs

    3. Issue to patient

    4. Return from patient

     

    The Ni-kshay Aushadhi can be used for the following purposes:

    • Quantification and forecasting
    • Monitoring and distribution
    • Data management and analysis
    • Recording and reporting of the drugs related data
    • Training and capacity building
    • Quantification of drugs
    • Issue/ dispatch
    • Return of drugs
    • Drug request management - Routine/ ADR
    • Stock management (like drug inventory, Physical Stock Verification (PSV))
    • Packaging/ repackaging
    • Receive from store/ Acknowledge desk
    • Quality control management
    Image
    SCM in NTEP through Ni-kshay Aushadhi

     

    Figure: Supply chain management in NTEP through Ni-kshay Aushadhi; Source: Ni-kshay Aushadhi Manual

     

    Resources

    • Ni-kshay Aushadhi Portal.

     

    Assessment

    Question Answer 1 Answer 2 Answer 3 Answer 4 Correct Answer Correct Explanation Page ID Part of Pre-Test Part of Post-Test
    Ni-kshay Aushadhi can be used for the quantification and forecasting of drug stocks. True False     1

    The Ni-kshay Aushadhi can be used for the following purposes:

    • Quantification and forecasting
    • Monitoring and distribution
    • Data management and analysis
    • Recording and reporting of the drugs-related data
    • Training and capacity building
    • Quantification of drugs
    • Issue/ dispatch
    • Return of drugs
    • Drug request management - Routine/ ADR
    • Stock management (like drug inventory, PSV)
    • Packaging/ Repackaging
    • Receive from store/ Acknowledge desk
    • Quality control management
    • Miscellaneous
      Yes Yes
  • Reconstitution of drugs like second line, newer, TPT etc

  • Disposal of expired supplies

    Content

    Expiry management of supplies is crucial to avoid financial losses and harm to patients.

    If any drug expires due to reasons beyond control, the write-off of expired drugs should be as per the guidelines given in NTEP National Strategic Plan. As per NSP, the State is allowed to write off up to 2% of the cost of the annual supply of drugs on implementation of Drug Sensitivity Testing (DST) guided treatment and 2% cost of rapid molecular test cartridges. The expired stock should be disposed-off as per the Bio-medical Waste (Management and Handling) guidelines of Govt. of India.

    Disposal of Expired/Discarded Medicines

    Colour of the bag to be used: Yellow

    Image
    Disposal of expired supplies_fig 1

    Figure 1: Disposal of expired supplies according to Bio-Medical Waste Management Rules 2016

    Updating in Ni-kshay Aushadhi

    To dispose of or remove the expired/rejected drugs from the online inventory, follow the steps below:

    1. Go to the ‘Write-Off/Disposal’ process in Stock Management,
    2. Click on the ‘Request’ button to generate the disposal request,
    3. Select the ‘Expired or Rejected’ category, and the system will show the respective drugs
    4. Select the drug with an expired batch and enter the quantity
    5. Click on the ‘Save’ button.

    Figure 2: Write-off/disposal register in Nikshay Aushadhi                         Source: Nikshay Aushadhi portal

     

    Figure 3: Entering details of expired drugs in the write-off/disposal register in Nikshay Aushadhi   Source: Nikshay Aushadhi portal

     

    Steps to follow

    1. After saving, select the request and click on the ‘Write-off’ button,
    2. Verify the drug details and select the type of write-off as ‘Burned/Buried’,
    3. Enter the ‘Remarks’, and click on the ‘Save’ button,
    4. System will generate the voucher, and the drug quantity will be deducted from the inventory.

    Figure 3: Expired drug details in Nikshay Aushadhi   Source: Nikshay Aushadhi portal

     

     

    Condemnation of laboratory supplies

    Figure 4: Process of condemnation of laboratory supplies which are non-functional, obsolete, non-reparable equipment in NTEP’s laboratories

     

    Information is required in below mentioned format to condemn the lab equipment:

    Figure 5: Form GFR 10        Source: General Financial Rules 2017, Ministry of Finance, Department of Expenditure, GoI

     

    The request for the replacement of the equipment condemned has to be submitted to State TB Officer (STO)/Central TB Division (CTD) in the below-mentioned format:

    Figure 6: Annexure 4 for details of equipment for condemnation              Source: Guidelines for the condemnation and replacement of Tuberculosis (TB) laboratory equipment under the Revised National Tuberculosis Control Programme (RNTCP) 2019

     

    Resources

    1. Guidelines for Management of Healthcare Waste as per Biomedical Waste Management Rules, 2016

    2. Guidelines for the condemnation and replacement of Tuberculosis (TB) laboratory equipment under the Revised National Tuberculosis Control Programme (RNTCP) 2019

     

    Assessment:

    Question​ Answer 1​ Answer 2​ Answer 3​ Answer 4​ Correct answer​ Correct explanation​ Page id​ Part of Pre-test​ Part of Post-test​
    Disposal of expired supplies is done in which colour bag? Yellow Red White Blue 1 Discarded or expired medicine in yellow coloured non-chlorinated plastic bags      
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